The Easiest Way to Reduce Produce Shrink Packaging Waste by 50%

Are you a produce grower or packer that currently packs with shrink wrap and trays? Then this post is for you! Recent studies have shown that only 35% of food packaging was properly recycled within the last year[1], making waste reduction very important. What if we told you we can make sustainable shrink wrap packaging even easier and reduce material waste by 50%?

Waste Reduction: It’s Time to Ditch the Trays

The amount of unnecessary waste put out in the environment each year is a great indicator that consumers may not know how to properly recycle their food packaging.

Trays are made up of various materials, the most popular materials are foam, plastic, and most recently compostable cardboard. Foam trays can be challenging for the end-user to recycle, and while most plastic trays are recyclable – they don’t always end up in the proper waste stream 100% of the time.

So, trays are the bad guy? No, of course not – many applications require trays to successfully package products. But with recent advancements in shrink packaging equipment, not every shrink application requires to use trays. Removing trays from your packaging process can reduce your carbon footprint up to 55% – who wouldn’t want that? Essentially, trays start to become part of the problem when they are used when they don’t need to be.

Waste Reduction: It’s Time to Ditch the Trays

To this day, shrink film packaging is one of the most efficient packaging formats because it is typically only 1%-2% of total packaging material in the whole industry.

We use a lineup of BVM Brunner shrink wrappers to package fresh produce without the need for trays. The BVM Brunner series is the most versatile and flexible shrink wrapping machine on the market so you can essentially shrink wrap anything you can think of! BVM shrink wrappers automatically detect and move product into proper position to create a bundled pack.

Sustainability: Non-toxic Alternatives to PVC Shrink Film

Many shrink and stretch films are made of chlorine-based polyvinyl chloride (PVC). This was the traditional material for shrink wrap packaging but over the years, it has become apparent that PVC shrink films release toxins into the environment and create carcinogenic gases during the manufacturing and recycling process.

Non-toxic, environmentally friendly polyolefin shrink film has the same performance as PVC shrink film. Recent studies have shown that 74% of consumers are willing to pay slightly more for packaging if it is sustainable or fully recyclable packaging.[2]

  • Polyolefin offers the same performance as PVC
  • Carbon-friendly – will not emit toxic fumes in the manufacturing process
  • Does not corrode packaging equipment, or produce smoke and odour

What does that mean you ask? This means, choosing a shrink film that doesn’t contain toxic materials will continue to be one of the most efficient packaging formats, enhance sustainability, reduce shrink wrap packaging waste, and is 100% recyclable packaging!

Shelf Life Extension Technology: Add Two Extra Weeks

One thing that often challenges produce growers/packers is the limited time produce remains fresh from picking to packing and on to retail shelves. Typically, the average shelf life for a traditional shrink wrapped pack is only 5-7 days simply due to the condensation that builds up. What if we told you that anti-fog shrink film can increase your shelf life up to an additional 2 weeks! You probably wouldn’t believe us.

This sustainable film was recently put to the test against a pack of 6 mini cucumbers packed in a traditional shrink film and tray. The anti-fog film helped the cucumbers maintain a firm texture for four weeks due to the controlled transpiration and the moisture retention properties of the film.

  • Fast-acting anti-fog properties
  • Evacuates air to allow produce to breathe
  • Condensation-free
  • Superior puncture resistance
  • Outstanding clarity
  • Cost-effective
  • Production-ready
 

Discover the Shrink It Right Program

Shrink It Right audits existing shrink wrap equipment, materials and process. The program identifies areas of inefficiency and works with you to create solutions to optimize your shrink wrap packaging operation.

LEARN MORE

Contact us today to learn how much you can reduce shrink wrap packaging waste by 50% and enhance sustainability with anti-fog shrink film packaging!

Trayless anti-fog shrink film packaging is ideal for fresh produce options including:

  • Mini and regular-sized cucumbers

  • Tomatoes

  • Corn on the cob

  • Potatoes

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Recent News & Articles

References

1 – “The Environmental Impact of Food Packaging.” Food Print, foodprint.org/issues/the-environmental-impact-of-food-packaging.

2 – “7 Sustainable Packaging Trends for 2021.” Packaging Digest, 2021, www.packagingdigest.com/sustainability/7-sustainable-packaging-trends-2021.